The method is the same for all 89-97 Cougars and Thunderbirds. Available at most auto parts stores. Later for the 2001 model, the Cougar was updated again with new headlights, interior trim, and front and rear fascias. Most of the time you don't even need a screwdriver. If your sending unit retaining ring is damaged or rusted you can get a replacement. Ask them and they should be able to help you find it. A clogged or faulty filter can cause dirt to get into the engine, which can cause some serious damage.
It's inside the fuel tank. Putting it back together is a snap compared to getting it apart! The price is about ten bucks. I used to run these cars as taxicabs and we literally kept em going with duct tape and baling wire. Also make sure there is no pressure in the line. Take care not to deform the fuel tank or fuel tank support straps. Start the engine of your Mercury Villager, and check for leaks.
It takes a lot of rocking and pulling to unattach the filter from the fuel lines even with the special tool! Be sure you hear a click when sliding them into place, and check that the fuel lines are secure by trying to pull them off. As the charts show the individual pump flow data you need to know before selecting the proper size fuel pump for your application. The lines are under high pressure so be careful of fuel spray when removing them. Let it idle until it stalls, and then crank the engine for about 5 seconds to make sure the pressure was released. Disconnect the hose at the bottom of the fuel filter, removing its hairpin clip like the earlier one.
Drain coolant from petcock valve on pass. Align the filter before pushing it on the pump. In between the V of timing chain cover is water pump. Relieve the fuel system pressure by unscrewing the fuel tank cap. Note: Be sure to cover the fuel filler and vent openings so water does not get in the fuel. Apply pressure to the filter and the fuel line until the quick release tabs are engaged. Connect the pressure gauge to the fuel pressure relief valve, which is on the fuel rail.
You can even order from us online and benefit from Same Day Store Pickup. Select Year for Mercury Cougar Parts. Reconnect the negative battery cable and tighten the gas tank cap. Under the Hood, Or when you open the drivers door, Their you are. It's inside the fuel tank. Slide the Pump Baffle up to allow clearance so the pump can be removed.
Decreased level of driving quality, poor general performance, suboptimal gas mileage, or exposure to possible unit failure are just some down sides of driving a vehicle with a defective component. Note: If the gasket is too small try stretching the rubber by pulling in sections around the entire gasket until the gasket fits correctly. As you are pushing the filter and fuel line together, you should hear a click to let you know that it is secured. Open the manual valve on the pressure gauge. Fast and powerful, your Mercury Cougar gives you a ride like no other.
Loosen the clamp on the fuel filter with a screwdriver. I believe it has 8mm or 10mm heads on the bolts. First thing to check is fuel pressure at the shrader valve. I don't know why Ford does this but they do. This new fuel pump is ideal for your restoration needs at an affordable price.
Install the replacement fuel filter within its bracket and clamp, tightening the clamp. Note: The nylon fuel tube connections are on top of the fuel tank and are inaccessible. Push the red button on the fuel pump inertia switch, re-activating the fuel pump and pressurizing the fuel system. Watch for that high pressure line. The Mercury Cougar fuel pump is electric so you should check its fuses and relays before inspecting the fuel pump. Take the fuel filter out of the bracket. There are a variety of issues that can stem from faulty Cougar fuel pumps.
Simpley disconnect the clips, and remove. Stock fuel pressure is around 32psi - 34psi with the vacuum connected to the fuel pressure regulator. Let the car idle and pull the fuel pump fuse and wait for the car to die. Its metal casing surrounds the fuel line just in front of the gas tank. Posted on Dec 12, 2008 The fuel pump is mounted inside the tank.
All of our guaranteed genuine parts for Cougar are expedited directly from Ford dealers and backed by the manufacturer's warranty. Great fit, efficient performance, and robust style are the defining characteristics of Airtex's original equipment equivalent fuel pump. Regular maintenance is required to keep your engine in good condition. You can even order from us online and benefit from Same Day Store Pickup. You actually have to remove the fuel tank first to get to it.