Remove water pump base using flat screwdrivers to lightly pry up on base. Lift impeller, drive key, and gasket from drive shaft. Immediately upon payment you will automatically be forwarded to our secure download page. Remove components from propeller shaft. Step by step fully illustrated procedures to guide you through any job.
Once again - Thank you for shopping at servicemanualvault. Mercury Outboard Service Manuals Please visit our to see a complete list of all the useful service manuals we offer. The subsequent pages give detailed procedures. Remove propeller shaft seals if not removed with bearing in Step 9 and bearing carrier O-ring. Replace forward gear if gear teeth or clutch teeth are chipped or worn. While disassemblying the foot what other parts should I service Ie. If this is not working for you, try downloading and installing the newest version of the Adobe reader from their website.
Replace sliding clutch if jaws are rounded or chipped. Remove propeller shaft from bearing carrier. If you want to know more or withdraw your consent to all or some of the cookies, please refer to the. Apply constant pressure to cam follower in order to prevent it and internal components from ejecting out of the propeller shaft during removal of the cross pin from the clutch. Replace pinion bearing and race if either are rusted, pitted or damaged; or if bearing does not roll freely.
You are just one click away from the service manual you are searching for! Remove 4 screws 2 on each side of water pump housing , washers, and isolators. Mercury Marine Outboard service manuals are available for immediate download! Most all service manual chapters start with an assembly or system illustration, diagrams, exploded parts view, quality pictures, service information and troubleshooting for the section. The manual is for the following years: 1965 1978 1966 1979 1967 1980 1968 1981 1969 1982 1970 1983 1971 1984 1972 1985 1973 1986 1974 1987 1975 1988 1976 1989 1977 1990 Thousands of pages. Replace pinion gear if it is chipped or worn. The shop says the prop shaft is 30 thou out and lets water in the foot milky foot Oil. If reverse gear must be replaced, pinion gear and sliding clutch should be inspected or damage. Remove drive shaft, pinion gear, pinion bearing and forward gear.
Replace reverse gear if gear teeth or clutch teeth on reverse gear are rounded or chipped. Replace thrust bearing and thrust washer if rusted or damaged. If bearing surface is damaged, replace drive shaft and corresponding bearing. Normally you would have to pay some scum on ebay or somewhere for this, but we could care less. Replace forward gear bearing and race if either are rusted, pitted or damaged, or if bearing does not roll freely. Use a punch and hammer to remove bearing.
Hope this helps you get it back on the water. Remove bearing from gear using Universal Puller Plate 91-37241 and mandrel. This website is not associated with any product manufacturer mentioned in any way. We will also send you an email with a copy of your Evinrude Outboard Motor Service manual download link. Evinrude Outboard Motor Service manuals - the easy way! If you click on any of these headings it should open up a new page for that topic.
If the bearing needs to be replaced remove it using Slide Hammer 91-34569A1. Nothing is worse than having a boat that doesn't go in the water. . Exact Models Covered Covers All 1996-1997 Models World Wide : F8B F8-B , F9. Prop shaft trueness should be measured with a dial indicator with prop shaft on V-blocks. Johnson Evinrude Outboard Motor Service manuals - the easy way! We will also send you an email with a copy of your Johnson Evinrude Outboard Motor Service manual download link. Immediately upon payment you will automatically be forwarded to our secure download page.